Products Description
Automated egg tray machines are available in semi automatic egg tray machine and fully automatic egg tray machine.
Semi-automatic egg tray machines require some manual assistance during production. Semi-automatic egg tray machines require some manual assistance during production. The pulping process requires manual stirring of the raw materials. Manual mold changing is necessary when producing different products.Semi-automatic egg tray machines are easy to operate and maintain, saving money and manpower. They are suitable for small-scale production or startups.
Fully automatic egg tray machines operate with complete automation throughout the entire process. Only 1-2 people are needed for monitoring and maintenance. These machines significantly improve production efficiency and reduce labor costs, making them suitable for medium to large enterprises with high-volume production needs.
Both types of egg tray machines can produce various pulp molded products according to customer requirements. Examples include egg trays, apple trays, seedling trays, coffee trays, electronic product liners, and medical packaging. The products manufactured have good cushioning performance and load-bearing capacity, thus reducing the damage rate during transportation to 5%.
various pulp molded products
Why Choose AGICO Automatic Egg Tray Production Line?
Environmentally Friendly
The equipment uses waste paper as raw material, turning waste into various pulp molded products. The production process achieves zero emissions, with wastewater being recycled. This not only complies with environmental policies but also helps build a green brand image.
Biodegradable Products
The pulp molded products are 100% biodegradable. After their useful life, they can decompose naturally in the environment without causing white pollution or long-term environmental burden. They are an ideal choice for promoting a circular economy.
Reduced Labor Costs
Automation greatly reduces reliance on manual labor. From molding to stacking, every step is completed precisely by machines. One operator can oversee three production lines, significantly saving on rising labor costs and management efforts.
Consistent Quality
Automated production minimizes human errors, ensuring stable specifications, strength, and dryness for every egg tray. This reduces product damage rates and builds long-term customer trust through reliable quality.
Raw Materials for Automatic Egg Tray Machines
As global environmental awareness grows, green production and resource recycling are becoming key future directions. Against this backdrop, AGICO automatic egg tray machines are gaining popularity among customers for their environmental benefits and economic advantages.
The equipment uses waste paper as its core raw material. Sources include old books, newspapers, cardboard boxes, paperboards, magazines, and waste white paper. These materials are widely available and low-cost. Through our production line, they are transformed into high-value pulp molded products. This process reduces landfill waste and incineration, lowering environmental pollution. It also decreases reliance on virgin wood resources, indirectly protecting forest ecosystems.
Our automated egg tray production line can produce 1,000-10,000 egg trays per day, accommodating customers with varying production needs. Compared to traditional models, this production line operates fully automatically, and its automated design significantly reduces labor input, increases production efficiency, and lowers energy consumption by 55%. If you have a need for bulk egg tray supply, please contact us for project details and pricing.
Egg Tray Production Process
Collected waste paper, such as old newspapers and cardboard boxes, first enters the pulping system. Through shredding, hydraulic pulping, and multiple filtration steps, the solid waste paper is converted into uniform and fine fiber pulp. This provides a clean and stable raw material base for subsequent molding.
The processed pulp is transferred to the molding system. Using high-precision automated molds, the pulp is instantly dewatered and shaped under vacuum suction. This produces wet egg trays with consistent specifications. The entire process is precisely controlled by programs, ensuring uniformity in shape, thickness, and density for every finished product.
Egg trays fresh from the mold are still moist and easily deformed. Therefore, rapid drying is essential to ensure the finished product maintains its appearance and meets quality standards. AGICO offers three drying lines: a metal drying line, a civil engineering drying line, and a box-type drying line.
After drying, the egg trays are transported to the packaging area. They are stacked, bundled, or neatly packaged. At this point, the product meets shipping standards.
Semi-Automatic vs. Fully Automatic Egg Tray Machines
The key difference between semi-automatic and fully automatic egg tray machines lies in the drying process.
Semi-automatic egg tray production lines typically have low throughput, using natural air drying or simple shelf drying. While this method requires no energy, it occupies significant space and time, making it more suitable for smaller-scale production.
Fully automated production lines are designed for continuous, high-speed operation. To meet high-volume demands, they require integrated drying systems. AGICO offers multi-layer metal drying lines, single-layer metal drying lines, tunnel type hanging drying lines, and box-type drying lines. They enable continuous production of molded pulp products, even on rainy days, ensuring seamless stacking and packaging.
Tunnel Type Hanging Drying Equipment
Metal Drying equipment
Box Type Drying equipment
Specification of Automatic Egg Tray Machine
| Production line models | Output (p/h) | Pulping machine | Egg tray machine | Drying type | |||
|---|---|---|---|---|---|---|---|
| Natural drying | Civil engineering | Single layer metal | Multilayer metal | ||||
| ZMDT3×1-1000 | 1000 | ZDS1(1m³) | DTF3×1(3 moulds) | √ | √ | √ | √ |
| ZMDT4×1-1500 | 1500 | ZDS1(1m³) | DTF4×1(4 moulds) | √ | √ | √ | √ |
| ZMDT3×4-2000 | 2000 | ZDS1(1m³) | DT3×4(12 moulds) | √ | √ | √ | √ |
| ZMDT4×4-2500 | 2500 | ZDS2(2m³) | DT4×4(16 moulds) | √ | √ | √ | √ |
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