As a professional pulp molding equipment manufacturer, AGICO is committed to providing efficient, stable, and highly automated egg tray production solutions to customers worldwide. We have designed a variety of egg tray production lines to meet the needs of clients of varying sizes and production requirements. Our flagship product, with an output of up to 6,000 egg trays per hour, is designed to meet the extremely high production capacity demands of large-scale poultry and egg producers, large-scale farms, and large-scale manufacturers of environmentally friendly packaging products.
This line integrates a complete suite of equipment, from raw material processing to finished product packaging. Its high output, low energy consumption, advanced automation, and minimal labor costs make it an ideal choice for modern enterprises seeking high investment, high output, and high efficiency.
Core Equipment Composition and Efficient Synergy of the Complete Production Line
AGICO's complete production line, capable of producing 6,000 egg trays per hour, is more than a simple combination of individual pieces of equipment; it's a meticulously designed and optimized whole. We provide customers with a turnkey project, ensuring a seamless transition from a piece of waste cardboard to a finished egg tray.
Efficient Pulping System
The production line begins with a highly efficient pulping machine. This system transforms recycled paper, cardboard, and other raw materials through a series of processes, including shredding, impurity removal, fine grinding, and pulping, into high-quality pulp with a stable consistency and uniform fiber content. This ensures consistent quality and strength in the subsequent egg tray molding. To meet the high production capacity of 6,000 pieces per hour, our pulping system offers greater throughput and faster cycle times.
Fully Automatic Egg Tray Forming Machine
This is the core of the entire production line. Our high-speed forming machine utilizes advanced dual- or multi-station vacuum molding technology, coupled with a high-precision mold system, to continuously produce wet egg trays with a uniform shape, uniform wall thickness, and high dehydration rate at a very high cycle rate. Its automated control system precisely adjusts parameters such as vacuum level and adsorption time to accommodate different pastes and egg tray sizes, ensuring the quality of each product.
Multi-layer, High-efficiency Drying System
After forming, wet egg trays contain a significant amount of moisture and must undergo a drying process. Traditional natural air drying or single-layer drying is insufficient for such high production volumes. AGICO utilizes multi-layer, reciprocating or tunnel-type energy-saving drying lines. This drying system utilizes hot air circulation, and its internal structure has been optimized through CFD techniques, resulting in extremely uniform heat distribution and significantly reduced energy consumption. Wet egg trays slowly pass through the drying oven on a conveyor belt, being evenly and thoroughly dried. The moisture content of the final baked egg trays is strictly controlled within the specified range, ensuring their hardness and toughness.
Automated Packaging and Palletizing Equipment
The dried egg trays, at a high temperature, pass through a cooling conveyor section. An automated counting and stacking device then precisely stacks the trays according to a preset number (e.g., 30 per stack). Finally, an automatic packer wraps the trays with film or bagging, creating neat, uniform units for easy storage and transportation. This process completely frees up manpower, avoids repetitive labor in high-temperature environments, and significantly improves the appearance of the finished product.
Why Choose AGICO's 6,000-per-hour Automatic Egg Tray Production Line?
Investing in a high-volume production line is a significant decision. AGICO's 6000 production line offers unparalleled advantages:
Extreme production capacity and significant economies of scale: With a capacity of 6,000 units per hour, daily output (based on a 20-hour production schedule) can reach 120,000 units, resulting in a significant annual output. This scaled production capability helps you quickly capture market share, meet large-volume orders, significantly reduce production costs per product, and establish strong market competitiveness.
Extremely low labor dependency, reducing costs and increasing efficiency: The entire production line is highly automated, requiring virtually no human intervention from slurry transfer, forming, demolding, drying, to packaging and palletizing. Only 3-5 operators are required to monitor equipment operation, perform necessary loading, and conduct final product inspections. This significantly reduces long-term labor and management costs, reduces reliance on skilled workers, and ensures standardized and stable production processes.
Advanced energy-saving technology and low operating costs: Energy consumption was a core consideration from the outset of our design. The drying system utilizes multi-layer insulation and heat recovery technology, significantly improving heat utilization. The main motor utilizes variable frequency control for on-demand power supply, optimizing the use of electricity and water resources. This allows the production line to achieve ultra-high output while maintaining industry-leading energy consumption per unit of product, saving you every penny in operating costs.
Excellent Product Quality and Strong Competitiveness: Highly automated production ensures extremely consistent product quality. Each egg tray has the same size, shape, and load-bearing capacity, resulting in a clean and aesthetically pleasing appearance and minimal breakage. This consistent and reliable quality will earn you the trust of high-end customers and establish a strong brand image.
High Return on Investment and Promising Future: Despite the relatively high initial investment, this production line's exceptional efficiency, extremely low variable costs (labor and energy), and superior product quality ensure a rapid payback period and generate substantial, sustained profits. Whether you're using it to reduce packaging costs for your own use or selling your egg trays externally, this is a highly profitable, long-term investment.
Comprehensive Professional Service Support System
AGICO understands that even the most advanced equipment requires professional service support. We promise more than just a one-time equipment sale; we promise a long-term partnership throughout the equipment's entire lifecycle.
Professional Installation and Commissioning
After the contract is signed, we will assemble a professional technical team comprised of experienced mechanical and electrical engineers to visit the customer's site. These engineers will be fully responsible for unpacking and acceptance of all equipment, providing basic guidance, installation, wiring, and comprehensive commissioning. This is a rigorous process, ensuring that every screw and every wire is correctly aligned.
Our technicians will not leave the site without the customer's consent until the equipment has been successfully commissioned and is producing stable, qualified products, and has received written confirmation from the customer. After successful commissioning, we will provide the customer with a detailed written test report, including key data such as production capacity, energy consumption, and product qualification rate, as official proof of equipment acceptance.
Systematic Training and Technical Support
During the installation and commissioning period, our engineers serve as your trainers. We provide hands-on, systematic training for your operators and maintenance personnel, covering equipment structure and principles, operating procedures, daily maintenance, common troubleshooting and resolution, and safety regulations, ensuring your team can independently, safely, and efficiently manage the entire production line.
Comprehensive after-sales and lifelong tracking services
Warranty Policy: We offer a solid quality guarantee. Your equipment comes with a one-year free warranty from the date of successful installation and commissioning (excluding wear parts such as seals and filters, and abnormal failures caused by improper operation). During the warranty period, we provide free parts replacement and repair services for any equipment failures caused by inherent quality issues.
Lifetime Service: Our service does not end after the one-year warranty period. We implement a "lifetime tracking service" system. After that, we only charge for replacement parts and, at our discretion, technical service travel expenses, providing you with unlimited technical support. You always have reliable technical support.
Proactive Inspection System: We make inspections a core part of our daily maintenance work. Our company regularly dispatches inspection teams, primarily experienced engineers and technicians, and sometimes even core designers, to user sites to conduct "health checks" on operating equipment. We check for wear on critical components, tighten loose parts, and update and optimize control programs to prevent potential problems.
More importantly, during these inspections, we carefully listen to the practical questions and valuable suggestions raised by frontline users and maintenance personnel. This feedback from the production line is the most important source of continuous improvement and innovation for our products, driving us to continuously enhance product functionality, quality, and reliability.
Fast Response and Spare Parts Availability
We have established a global spare parts supply network to ensure fast delivery of commonly used spare parts. If you encounter a problem that cannot be resolved remotely, we will respond immediately and dispatch technicians to your site as quickly as possible to minimize downtime and ensure continuous production.
In short, AGICO's 6,000 egg trays per hour production line is more than just a piece of equipment; it's a complete ecosystem that creates value for you. It represents scale, efficiency, quality, and reliability. Backed by our comprehensive, attentive, and lifelong service commitment, it's your ultimate weapon for entering the large-scale pulp molded products market or upgrading existing production capacity. We sincerely invite you to visit the AGICO factory or existing customer sites to witness the exceptional performance of this "production giant" firsthand.
Specification of 6000pcs Automatic Egg Tray Production Line
| Production line models | Output(p/h) | Pulping machine | Egg tray machine | Drying type |
|---|---|---|---|---|
| ZMDT5×12-6000T | 6000 | ZDS6(6m³) | DT5×12(60 moulds) | Civil engineering |
| ZMDT5×12-6000J1 | Single layer metal | |||
| ZMDT5×12-6000J6 | Multilayer metal |
Consumption Table of 6000pcs/h Egg Tray Production Line
| Models | Drying type | Material(kg/h) | Power(kw/h) | Fuel(kg/h) | ||||
|---|---|---|---|---|---|---|---|---|
| Paper | Water | Coal | Gas(m³/h) | Diesel | LPG | |||
| ZMDT5×12-6000T | Civil engineering | 510 | 1530 | 158 | 208 | 92-103 | 77-87 | 77-87 |
| ZMDT5×12-6000J1 | Single layer metal | 158 | 92-103 | 77-87 | 77-87 | |||
| ZMDT5×12-6000J6 | Multilayer metal | 158 | 92-103 | 77-87 | 77-87 | |||
Notes:
1. The above data is calculated according to the weight of each egg tray of 100g.
2. The above data is calculated as pure pulp without adding stone powder. If 20-30% stone powder is added, the actual consumption of paper is 70-80% of the above data.
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