The ZMDT-5×8 Fully Automatic Egg Tray Forming Machine Was Successfully Shipped To Côte D'Ivoire.

The ZMDT-5×8 fully automatic egg tray forming machine was successfully shipped to Côte d'Ivoire.

A new and emerging environmentally friendly packaging company in West Africa planned to invest in a pulp molded egg tray production line to meet the local market demand for egg transport packaging. After preliminary research, the customer identified the following core requirements:

Core Customer Needs:

Medium-scale production capacity: Daily production of approximately 5,000 egg trays, meeting regional market demand

Automated production: Reduced manual labor and operational complexity

Equipment stability: Initial investment must ensure trouble-free production

Complete technical support: Lack of industry experience requires comprehensive guidance throughout the entire process

Quick return: Shortens payback period and accelerates profitability

Comprehensive Support:

Full plant planning (floor plan/3D model/piping diagram/foundation plan)

Full-cycle after-sales support: Remote installation guidance, operator training, and process parameter tuning

Technical Solution Detail: ZMDT-5×8 Core Configuration

This machine is a market-proven drum-type automated machine designed for medium-scale production capacity. Key features include:

System Modules Key Configurations

 Forming System: 8-station, 40-mold mainframe, servo-driven, with automatic mold cleaning

 Pulp Preparation System：Hydraulic pulper + three-stage pulp tank + vibrating screen + air pump agitation system
 Drying system: Three-layer gas-fired drying line with intelligent temperature control and hot air circulation insulation design
 Intelligent control system: PLC touchscreen with Chinese and English support for parameter adjustment, fault diagnosis, and remote monitoring
 Molding: Precision aviation aluminum molds with a lifespan exceeding 500,000 cycles

Performance Parameters:

Theoretical production capacity: 5,000 pieces/hour (actual daily production meets target)

Single mold cycle: 3.2-4.5 seconds

Product yield: >98%

Resource consumption:

Base paper: 200-250 kg/day (recycled paper)

Natural gas: 10-15 m³/h

Water circulation: 0.3-0.5 m³/h

Factory preparation:

Equipment pre-commissioning + safety testing

Standard equipment Consumable parts/electrical components

Comes with a complete technical package (drawings/videos/bilingual manuals)

Logistics solution:

Moisture-proof steel frame packaging + wooden pallet

Modularized containerized shipping (with container positioning diagram)

Separate container loading for the main engine/drying line

Pre-customer work

Complete infrastructure (water, electricity, and gas connections) according to the drawings

Equipment unpacking and sorting

Gas pipeline registration

Remote installation guidance (10 working days)

Pulp system: Pulper-tank pipeline commissioning

Molding Machine: Drum Leveling Calibration/Mold Closure Testing

Intelligent Control: Electrical Cabinet Wiring/Touchscreen Function Verification

Drying Line: Three-Stage Assembly/Hot Air Pipe Connection

Whole Line Adjustment: Slurry Supply and Temperature Control Optimization

Production Data Verification:

Actual Production Capacity: 5,000 trays per day (65g/tray, waste paper feedstock)

Drying Efficiency: 15-18 minutes/batch

Product Quality: Uniform thickness and flawless finish, meeting supermarket acceptance standards

Energy Efficiency: Gas consumption: 12 m³/h (better than expected)

Customer Testimonial:
"The equipment's commissioning efficiency exceeded expectations, and the installation process was smooth. The technical team's 24/7 response time builds confidence for the second phase of expansion."

Lifetime Service System:

Three in-depth follow-up visits in the first month

Operation manual + training video library

Consumables lifecycle management

Product line expansion support (fruit trays, cup holders, etc.)

Lifetime supply of electrical components

Project Value:
This collaboration not only sets a new benchmark for environmentally friendly packaging in West Africa, but also enables the customer to plan two production lines per year and develop a multi-category strategy.

Get a Custom Plan:
Contact us now to receive:
✓ Accurate quote
✓ Smart factory 3D planning
✓ Return on investment analysis
✓ Actual mold video