Products Description
The AGICO Fully Automatic Coffee Cup Tray Production Line is an integrated manufacturing solution designed for large-scale industrial production. Unlike standalone machines, this complete line synchronizes the entire workflow-from raw material pulping to precision forming, high-efficiency tunnel drying, and automatic stacking. It is specifically engineered to meet the soaring global demand for sustainable coffee packaging, offering unparalleled consistency, reduced labor costs, and a rapid return on investment.
Why Choose Fully Automatic Coffee Cup Tray Production Line?
High Efficiency & Low Labor Cost
With PLC centralized control, the fully automatic line integrates pulping, forming, drying, hot pressing, and stacking. Only 1-2 operators are required, ensuring continuous production and higher efficiency.
Stable Quality & Strong Performance
High-pressure forming and hot-press technology deliver smooth surfaces, accurate dimensions, and excellent strength for 2-cup, 4-cup, and customized carriers.
Eco-Friendly Production
Using recycled paper and natural fibers, the line produces 100% biodegradable molded pulp cup carriers with optimized water recycling.
Flexible Mold Customization
CNC-machined aluminum molds can be customized according to different cup sizes, tray structures, and branding requirements. One production line can produce various coffee cup carriers by simply changing molds.
Coffee Cup Tray Production Process
Pulp Preparation
Waste paper and recycled fibers are processed through the pulping system to produce uniform pulp with stable consistency, ensuring reliable material supply for large-scale production.
01
Precision Molding
The prepared pulp is delivered to the forming machine and shaped by customized molds using vacuum forming technology, creating coffee cup trays with consistent structure and dimensions.
02
Efficient Metal Drying
Freshly formed trays enter the metal drying system for rapid moisture removal. The controlled drying process improves production efficiency while enhancing product strength and stability.
03
Hot Pressing & Automatic Stacking
After drying, trays are hot pressed to achieve a smoother surface and better dimensional accuracy. The finished products are then counted and stacked automatically, ready for packaging and transportation.
04
Technical Specifications
Specification of Full Automatic coffee cup tray production line
| Model | Output(p/h) | Mold | Pulping Machine | Egg Tray Machine | Drying Method | |||
|---|---|---|---|---|---|---|---|---|
| Natural Drying | Brick Drying | Single Layer Metal Drying | Multilayer Metal Drying | |||||
| ZMDT3×4-2000 | 2000-2200 | 3×4 | ZDS1 | DT3×4 | √ | √ | √ | √ |
| ZMDT4×4-2500 | 2500-2700 | 4×4 | ZDS2 | DT4×4 | √ | √ | √ | √ |
| ZMDT3×8-3000 | 3000-3500 | 3×8 | ZDS2 | DT3×8 | √ | √ | √ | |
| ZMDT4×8-4000 | 4000-4500 | 4×8 | ZDS4 | DT4×8 | √ | √ | √ | |
| ZMDT5×8-5000 | 5000-5500 | 5×8 | ZDS4 | DT5×8 | √ | √ | √ | |
| ZMDT5×12-6000 | 6000-6500 | 5×12 | ZDS6 | DT5×12 | √ | √ | √ | |
Consumption table of coffee cup tray production line
| Models | Output (p/h) | Drying Method | Material(kg/h) | Power consumption (KW/h) | Fuel(kg/h) | ||||
|---|---|---|---|---|---|---|---|---|---|
| Paper(25%) | Water(75%) | Coal | Gas(m³/h) | Diesel | LPG | ||||
| ZMDT3×4-2000 | 2000-2200 | Natural drying | 170 | 510 | 32.6 | ||||
| ZMDT3×4-2000T | Brick drying | 45.3 | 83 | 37-47 | 30-40 | 30-40 | |||
| ZMDT3×4-2000J1 | Single layer metal drying | 45.3 | 37-47 | 30-40 | 30-40 | ||||
| ZMDT3×4-2000J6 | Multilayer metal drying | 45.3 | 37-47 | 30-40 | 30-40 | ||||
| ZMDT4×4-2500 | 2500-2700 | Natural drying | 212 | 636 | 34.2 | ||||
| ZMDT4×4-2500T | Brick drying | 46.8 | 104 | 46-56 | 38-48 | 38-48 | |||
| ZMDT4×4-2500J1 | Single layer metal drying | 46.8 | 46-56 | 38-48 | 38-48 | ||||
| ZMDT4×4-2500J6 | Multilayer metal drying | 46.8 | 46-56 | 38-48 | 38-48 | ||||
| ZMDT3×8-3000T | 3000-3500 | Brick drying | 255 | 765 | 88.9 | 125 | 56-66 | 46-56 | 46-56 |
| ZMDT3×8-3000J1 | Single layer metal drying | 88.9 | 56-66 | 46-56 | 46-56 | ||||
| ZMDT3×8-3000J6 | Multilayer metal drying | 88.9 | 56-66 | 46-56 | 46-56 | ||||
| ZMDT4×8-4000T | 4000-4500 | Brick drying | 340 | 1020 | 91 | 160 | 67-77 | 55-65 | 55-65 |
| ZMDT4×8-4000J1 | Single layer metal drying | 91 | 67-77 | 55-65 | 55-65 | ||||
| ZMDT4×8-4000J6 | Multilayer metal drying | 91 | 67-77 | 55-65 | 55-65 | ||||
| ZMDT5×8-5000T | 5000-5500 | Brick drying | 424 | 1272 | 100 | 185 | 82-92 | 67-77 | 67-77 |
| ZMDT5×8-5000J1 | Single layer metal drying | 100 | 82-92 | 67-77 | 67-77 | ||||
| ZMDT5×8-5000J6 | Multilayer metal drying | 100 | 82-92 | 67-77 | 67-77 | ||||
| ZMDT5×12-6000T | 6000-6500 | Brick drying | 510 | 1530 | 105 | 208 | 92-103 | 77-87 | 77-87 |
| ZMDT5×12-6000J1 | Single layer metal drying | 105 | 92-103 | 77-87 | 77-87 | ||||
| ZMDT5×12-6000J6 | Multilayer metal drying | 105 | 92-103 | 77-87 | 77-87 | ||||
Inquire About Production Lines
Applications
The Fully Automatic Coffee Cup Tray Production Line is ideal for:
Coffee Shop Chains – supplying carry-out trays for daily operations
Beverage Packaging Manufacturers – mass-producing cup carriers for distribution
Fast Food & Takeaway Brands – providing sustainable packaging solutions
Paper Pulp Molding Enterprises – expanding product portfolios into beverage packaging
Export-Oriented Packaging Companies – meeting international eco-packaging standards
Customization Services
AGICO offers comprehensive customization services for the Fully Automatic Coffee Cup Tray Production Line:
| Customization Item | Description |
|---|---|
| Mold Design | Custom molds for 2-cup, 4-cup, 6-cup, or special configurations based on your tray samples or drawings |
|
Mold Logo |
Engrave your brand logo or custom text directly onto the forming mold. |
| Production Capacity | Scale the line capacity from 1,000 to 10,000+ PCS/H to match your business volume |
| Factory Layout | Tailored floor plan and layout design to optimize your workshop space |
| Automation Level | Semi-automatic to fully automatic options available based on your budget and labor availability |
Get Your Custom Solution Today
Ready to scale up your coffee cup tray production? AGICO's engineering team is here to design the perfect fully automatic production line tailored to your specific output requirements, mold designs, and factory space.
Whether you are starting a new plant or upgrading an existing line, we provide end-to-end support – from initial consultation and layout planning to installation, commissioning, and operator training.
Contact us now to receive a customized quotation and workflow diagram within 24 hours.
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