Products Description
What is a Pulp Moulding Machine?
A pulp moulding machine is a revolutionary system that converts recycled fibers (waste paper, cardboard) or natural fibers (bagasse, bamboo, straw) into 3D-shaped packaging. It is the core of the "Circular Economy," offering a 100% biodegradable alternative to EPS and plastic packaging.
Unlike dedicated egg tray equipment, our pulp moulding machines feature interchangeable mold systems that support production switching without retooling the entire line. Whether you are processing wood pulp, sugarcane bagasse, or mixed waste paper, the system adapts to your local raw material supply - reducing both logistics costs and carbon footprint.
Where Pulp Moulding Machines Deliver Value
One machine, unlimited applications. By simply changing molds, the same production line serves multiple industries:
| Sector | Applications |
|---|---|
| Industrial Protective Packaging | Custom inserts for electronics (phones, laptops), home appliances, and heavy-duty tool buffers |
| Food & Beverage Service | Biodegradable coffee cup carriers, wine bottle trays, fruit punnets, and disposable plates (hot-press required) |
| Medical & Healthcare | Single-use bedpans, kidney dishes, and pulp bowls for hygienic waste management |
| Agricultural Solutions | Biodegradable seedling pots, nursery trays, and specialized melon/fruit protection |
AGICO Core Technical Advantages
Energy-Saving Multi-Stage Drying System
Our PLC-controlled drying lines reuse heat exhaust, reducing energy consumption by 15% compared to standard machines. Choose from natural drying, brick kiln, single-layer metal, or multi-layer metal drying systems based on your capacity and investment.
High-Precision CNC Tooling Service
We offer proprietary aluminum mold design. Each mold is CNC-machined to ensure the packaging is lightweight yet possesses maximum structural rigidity. Custom molds are available for any product shape or size.
Superior Material Flexibility
Optimized for various fiber types including wood pulp, sugarcane bagasse, and traditional waste paper, allowing you to source the cheapest local raw materials without compromising product quality.
Fully Automated Production Integration
From pulping and forming to drying, hot pressing, and packaging, our turnkey solutions cover every stage of the production process. Automation options reduce labor costs and ensure consistent output quality.
Technical Specifications - Choose the Right Model for Your Capacity
| Model | DT4x1 | DT4x4 | DT4x8 | DT5x8 | DT6x8 | DT8x8 | |
| Capacity(pcs/h) | 1000-1500 | 2500-3000 | 4000-4500 | 5000-5500 | 6000-7000 | 8000-9000 | |
| Mold Quantity | 4 | 16 | 32 | 40 | 48 | 64 | |
| Total Power(kW) | 38.6 | 88.2 | 148.2 | 208.7 | 273.2 | 374.2 | |
| Worker Demand | 2-3 | 4-6 | 4-6 | 4-6 | 5-7 | 5-7 | |
| Material Consumption | Paper(kg/h) | 102 | 200 | 320 | 425 | 520 | 640 |
| Water(kg/h) | 306 | 440 | 704 | 748 | 1144 | 1280 | |
| Fuel Consumption | Natural Gas(m³/h) | 26-36 | 48-58 | 60-70 | 75-85 | 90-100 | 120-130 |
| LPG(kg/h) | 22-32 | 37-44 | 47-54 | 58-65 | 69-77 | 93-100 | |
| Diesel(kg/h) | 22-32 | 40-50 | 48-58 | 60-70 | 67-77 | 90-100 | |
Note: Specifications are for reference only. AGICO provides customized configurations based on your product, capacity, and factory conditions. Contact us for a professional solution and quotation.
ROI & Service Flow
We provide a detailed cost-benefit analysis based on your local electricity, labor, and raw material costs. Most clients achieve break-even within 8–14 months. Our team works with you to model different production scenarios and identify the most profitable product mix for your market.
Consultation & Planning: Online demand analysis, capacity assessment, and preliminary factory layout design
Equipment Manufacturing: Custom fabrication, quality control, factory acceptance testing
Shipping & Installation: Logistics coordination, on-site installation, system commissioning
Training & Handover: Operator training, maintenance guidelines, production trial run
After-Sales Support: Spare parts supply, remote technical support, ongoing optimization
Ready to Build Your Pulp Molding Business?
Start with a no-obligation consultation. Our engineering team will analyze your production requirements, raw material availability, and budget to deliver a tailored solution - typically within 24 hours.
AGICO - Your Partner in Sustainable Fiber Packaging Solutions
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