Products Description
In today's rapidly developing agricultural product processing sector, with global egg consumption continuing to grow, the egg tray manufacturing industry is facing unprecedented capacity challenges. To meet this growing market demand, the industry is accelerating the intelligent upgrade of production equipment. A newly developed fully automated production line capable of producing 1,000 egg trays per hour, with its exceptional production efficiency, consistent product quality, and intelligent production process, represents a major breakthrough in egg packaging production.
This revolutionary production line utilizes advanced automated control systems and precision molding technology, achieving industry-leading production speeds while significantly reducing operating costs through intelligent monitoring systems and self-maintenance features. Its innovative modular design ensures a stable production process, ensuring that each tray meets stringent quality standards. This technological breakthrough not only redefines egg tray production efficiency but also drives the entire industry's transformation and upgrade from traditional manufacturing to intelligent manufacturing, leading a global revolution in egg packaging production.
How Does the 1000pcs/h Egg Tray Production Line Work?
Pulping System
Using recycled materials such as waste paper, the system produces pulp that meets quality standards through processes including crushing, pulping, and fine filtration.
Molding System
Using high-precision molds, the pulp is automatically molded into egg trays. The fully automated production line ensures precise product dimensions and consistent quality, enabling efficient and continuous production.
Drying System
Equipped with a multi-temperature control system, the system selects the appropriate drying process based on product characteristics, ensuring that the egg trays meet moisture standards and maintain excellent physical properties.
Packaging System
Integrated with automatic counting, intelligent stacking, and standardized packaging, the system utilizes efficient packaging equipment for final product processing, ensuring safe and convenient storage and transportation.
Drying method of 1000 pieces/hour egg tray production line
For egg tray production lines with a capacity of up to 1,000 pieces per hour, natural drying is the mainstream drying solution due to its economical and practical advantages. To meet the needs of diverse customers, we offer specialized drying equipment solutions. Customers can choose from two convenient options based on their specific production needs: one is to order our factory-produced standardized drying racks and trolleys simultaneously with equipment delivery; the other is to have them fabricated locally based on detailed technical drawings (including complete dimensional parameters and welding specifications) provided by us.
Our drying racks feature a modular design that effectively improves the ventilation efficiency of egg trays, while the accompanying trolleys facilitate the turnover and transportation of semi-finished products. Working together, these two significantly optimize production flow. If standard models don't meet specific process requirements, our engineering team can provide customized services. Simply inform us of your specific drying requirements (such as special dimensions, load capacity requirements, or site restrictions), and our engineers will tailor-make the optimal drying system solution to ensure seamless integration with your production line. This flexible service model helps control equipment costs while perfectly adapting to various production environments.
Pulp tank& pulp molded Integrated egg tray machine
This is a high-efficiency egg tray production line with a capacity of 1,000 pieces per hour. It utilizes an environmentally friendly pulp molding process, using recycled pulp from waste book paper, newspapers, and cardboard. Using innovative flip-over molding technology, it produces biodegradable paper egg trays, a perfect alternative to traditional foam plastic products and providing a green solution to addressing white pollution.
The machine features an integrated design, integrating pulping, pulping, and molding functions in a compact structure with a small footprint. The core molding unit consists of a molding plate, transfer plate, gear reducer, drive motor, intelligent control system, and pneumatic components. A reverse suction molding process ensures product uniformity and stability. The machine supports natural drying, is energy-efficient, and is easy to install. Users simply connect the piping according to the drawings to quickly start production, significantly shortening the production setup cycle. This advantage has earned it widespread acclaim within the industry.
Models of 1000pcs/h egg tray production line
| Production line models | Output(p/h) | Pulping machine | Egg tray machine | Drying type |
|---|---|---|---|---|
| ZMDT3×1-1000 | 1000 | ZDS1(1m³) | DTF3×1(3 moulds) | Natural drying |
| ZMDT3×1-1000T | Civil engineering | |||
| ZMDT3×1-1000J1 | Single layer metal | |||
| ZMDT3×1-1000J6 | Multilayer metal |
Consumption table of 1000pcs/h egg tray production line
| Models | Drying type | Material(kg/h) | Power(kw/h) | Fuel(kg/h) | ||||
|---|---|---|---|---|---|---|---|---|
| Paper | Water | Coal | Gas(m³/h) | Diesel | LPG | |||
| ZMDT3×1-1000 | Natural drying | 85 | 255 | 23.1 | ||||
| ZMDT3×1-1000T | Civil engineering | 36.1 | 50 | 22-32 | 18-28 | 18-28 | ||
| ZMDT3×1-1000J1 | Single layer metal | 36.1 | 22-32 | 18-28 | 18-28 | |||
| ZMDT3×1-1000J6 | Multilayer metal | 36.1 | 22-32 | 18-28 | 18-28 | |||
Notes:
1. The above data is calculated according to the weight of each egg tray of 100g.
2. The above data is calculated as pure pulp without adding stone powder. If 20-30% stone powder is added, the actual consumption of paper is 70-80% of the above data. Contact us for more details.
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