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Egg Tray Production Line Manufacturer
Egg Tray Production Line Manufacturer

Egg Tray Production Line Manufacturer

AGICO provides customized egg tray production lines with capacities of 1,000–10,000 pcs/h, offering flexible equipment configurations for different production needs.
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Egg Tray Production Line Manufacturer

Egg tray production line illustration with pulping, forming and metal drying equipment

An egg tray production line converts waste paper and other suitable fiber materials into molded pulp egg trays through pulping, forming, drying, and finishing. AGICO provides egg tray production line configurations with capacities ranging from 1,000 to 10,000 pieces per hour, supporting different production targets and factory conditions.

Choosing the right production line involves more than comparing the forming machine's output. Pulping capacity, forming efficiency, drying performance, and available workshop space all need to be considered when planning the complete line.

Egg Tray Production Line Specification

 

AGICO offers different production line configurations to accommodate various production capacities. The following table provides an overview of equipment combinations and available drying options.

Production Line Models Output (p/h) Hydraulic Pulper Egg Tray Machine Drying Method
Natural Drying Brick Drying Line Single-layer Metal Drying Line Multilayer Metal Drying Line
ZMDT3×1-1000 1000 ZDS1(1m³) DTF3×1 √ √ √ √
ZMDT4×1-1500 1500 ZDS1(1m³) DTF4×1 √ √ √ √
ZMDT3×4-2000 2000 ZDS1(1m³) DT3×4 √ √ √ √
ZMDT4×4-2500 2500 ZDS2(2m³) DT4×4 √ √ √ √
ZMDT3×8-3000 3000 ZDS2(2m³) DT3×8   √ √ √
ZMDT4×8-4000 4000 ZDS4(4m³) DT4×8   √ √ √
ZMDT5×8-5000 5000 ZDS4(4m³) DT5×8   √ √ √
ZMDT5×12-6000 6000 ZDS6(6m³) DT5×12   √ √ √
ZMDT6×8-7000 6000-7000 ZDS6(6m³) DT6×8   √ √ √
ZMDT8×8-10000 7000-10000 ZDS8(8m³) DT8×8     √ √

Note: Actual production capacity depends on egg tray dimensions, product weight, mold configuration, operating conditions, and drying performance. The final equipment combination should be confirmed according to project requirements.

 

How Equipment Combinations Affect Production Capacity

 

A production line's output depends on how well its main equipment works together. Three factors are particularly important when selecting a configuration.

 
 

Pulping Capacity

The hydraulic pulper processes waste paper, old newspapers, cardboard, and other suitable fiber materials into pulp for forming. Pulper capacity, raw material characteristics, and pulp supply stability all affect subsequent production. Matching the pulping capacity to the forming machine helps maintain a consistent pulp supply and supports continuous operation.

 
 
 

Forming Capacity

The egg tray forming machine uses dedicated molds to shape wet egg trays through pulp suction, dewatering, and demolding. Machine configuration, mold quantity, tray specifications, and forming cycle all influence actual output. Selecting a suitable forming machine requires matching the required tray dimensions and product weight with the target production capacity.

 
 
 

Drying Capacity

The drying system removes moisture from wet egg trays. Its processing capacity depends on factors such as initial moisture content, tray specifications, heat supply, and drying time. Drying performance should be matched to the forming machine's output to prevent wet trays from accumulating between production stages and to maintain stable line operation.

 

 

Drying Options for Egg Tray Production Lines

 

The drying method affects workshop space, labor requirements, energy consumption, and the time needed to produce finished egg trays. AGICO offers four main drying options for different operating conditions.

1

Natural Drying

Natural drying uses sunlight and outdoor air to remove moisture from formed egg trays. It requires relatively little equipment investment and is suitable for small-scale production or locations with favorable weather and sufficient outdoor space.

2

Brick Drying Line

A brick drying line uses a constructed drying tunnel or chamber to provide a more controlled drying environment. Heat is supplied to the drying area to remove moisture, allowing trays to dry without relying entirely on outdoor weather conditions. This option can suit projects that require a dedicated drying area and an organized production layout. 

3

Single-Layer Metal Drying Line

A single-layer metal drying line conveys wet egg trays through a heated drying system on a single conveying level. It provides a more organized drying process than outdoor drying and is suitable for production projects that require mechanical conveying and continuous material movement.

4

Multilayer Metal Drying Line

A multilayer metal drying line conveys trays through several drying levels, making better use of vertical space and supporting higher production capacities. It is suitable for medium- to large-scale egg tray plants that require continuous drying and a relatively compact equipment footprint.

Metal egg tray drying equipment in a workshop

Consumption table of egg tray production line

Production Line Models Drying Method Raw Material(kg/h) Power(kW/h) Fuel Consumption
Paper Water Coal(kg/h) Gas(m³/h) Diesel(kg/h) LPG(kg/h)
ZMDT3×1-1000 Natural drying 85 255 23.6        
ZMDT3×1-1000T Brick drying line 36.1 50 22-32 18-28 18-28
ZMDT3×1-1000J1 Single-layer metal drying line 36.1   22-32 18-28 18-28
ZMDT3×1-1000J6 Multilayer metal drying line 36.1   22-32 18-28 18-28
ZMDT4×1-1500 Natural drying 102 306 27.3        
ZMDT4×1-1500T Brick drying line 38.6 60 26-36 22-32 22-32
ZMDT4×1-1500J1 Single-layer metal drying line 38.6   26-36 22-32 22-32
ZMDT4×1-1500J6 Multilayer metal drying line 38.6   26-36 22-32 22-32
ZMDT3×4-2000 Natural drying 170 510 32.6        
ZMDT3×4-2000T Brick drying line 45.3 83 37-47 30-40 30-40
ZMDT3×4-2000J1 Single-layer metal drying line 45.3   37-47 30-40 30-40
ZMDT3×4-2000J6 Multilayer metal drying line 45.3   37-47 30-40 30-40
ZMDT4×4-2500 Natural drying 212 636 34.2        
ZMDT4×4-2500T Brick drying line 46.8 104 46-56 38-48 38-48
ZMDT4×4-2500J1 Single-layer metal drying line 46.8   46-56 38-48 38-48
ZMDT4×4-2500J6 Multilayer metal drying line 46.8   46-56 38-48 38-48
ZMDT3×8-3000T Brick drying line 255 765 88.9 125 56-66 46-56 46-56
ZMDT3×8-3000J1 Single layer metal 88.9   56-66 46-56 46-56
ZMDT3×8-3000J6 Multilayer metal drying line 88.9   56-66 46-56 46-56
ZMDT4×8-4000T Brick drying line 340 1020 91 160 67-77 55-65 55-65
ZMDT4×8-4000J1 Single-layer metal drying line 91   67-77 55-65 55-65
ZMDT4×8-4000J6 Multilayer metal drying line 91   67-77 55-65 55-65
ZMDT5×8-5000T Brick drying line 424 1272 100 185 82-92 67-77 67-77
ZMDT5×8-5000J1 Single-layer metal drying line 100   82-92 67-77 67-77
ZMDT5×8-5000J6 Multilayer metal drying line 100   82-92 67-77 67-77
ZMDT5×12-6000T Brick drying line 510 1530 105 208 92-103 77-87 77-87
ZMDT5×12-6000J1 Single-layer metal drying line 105   92-103 77-87 77-87
ZMDT5×12-6000J6 Multilayer metal drying line 105   92-103 77-87 77-87
Notes: 1. The above data is calculated according to the weight of each egg tray of 100g. 2. The above data is calculated as pure pulp without adding stone powder. If 20-30% stone powder is added, the actual consumption of paper is 70-80% of the above data. Contact us for more details.

From Paper-Based Raw Materials to Molded Pulp Egg Trays

 

Egg trays are commonly produced from recyclable paper-based materials, including waste paper, old newspapers, and corrugated cardboard. Other suitable fiber materials may also be considered depending on local raw material availability and product requirements.

 

The production process typically includes:

Raw Material Preparation → Pulping → Egg Tray Forming → Drying → Collection and Stacking

 

After the paper-based materials are processed into pulp, the pulp is shaped using dedicated molds and then dried before the finished trays are collected and stacked.

When planning a production line, paper characteristics, egg tray design, and drying conditions should all be considered.

Hydrapulper for pulp preparation
Egg tray molds and wet trays at the forming stage

What to Confirm Before Choosing an Egg Tray Production Line

 

Before selecting a production line, buyers should clarify the following project requirements:

 

  • Target output: Expected hourly capacity and daily production hours.
  • Egg tray specifications: Tray dimensions, number of egg cavities, product weight, and mold requirements.
  • Raw material availability: Types of waste paper or other suitable fiber materials available locally.
  • Drying conditions: Local climate, available energy sources, workshop layout, and drying space.
  • Factory utilities: Electricity, water supply, fuel availability, and drainage arrangements.
  • Future production plans: Whether the line may need to accommodate higher output or additional tray specifications later.

 

These details help determine the appropriate combination of pulping, forming, and drying equipment rather than selecting a machine based on output alone.

 

Why Choose AGICO as Your Egg Tray Production Line Manufacturer?

ISO 9001 Quality Management and CE Certification

AGICO has ISO 9001 quality management system certification and CE certification. Quality control and equipment safety are important considerations throughout equipment manufacturing and delivery, supporting the reliable operation of egg tray production lines.

Complete Egg Tray Production Line Configurations

AGICO supplies hydraulic pulpers, egg tray forming machines, and different types of drying equipment. Equipment can be configured according to target capacity, tray specifications, and factory conditions. From pulping to final drying, the production stages can be coordinated to suit each project's production requirements.

Global Market Coverage and Extensive Project Experience

AGICO has exported equipment to more than 20 countries and regions, including the United Kingdom, India, Zambia, and Ethiopia. Experience across different markets helps AGICO understand varying production scales, equipment requirements, and local operating conditions. 

Installation Guidance, Operator Training, and After-Sales Support

AGICO provides installation guidance, system commissioning, operator training, and technical support to help customers bring their production lines into operation. Warranty services are also available to support equipment use and maintenance. Specific service arrangements and warranty terms are subject to the project contract.

Contact AGICO for an Egg Tray Production Line Solution

 

Looking for an egg tray production line for a new project or an existing factory? Share your target capacity, egg tray specifications, raw materials, and factory conditions with AGICO. Our team can help assess the equipment combination and drying arrangement suited to your production needs.

Contact AGICO to discuss your egg tray production line requirements.

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